Powerstroke Diesel Engine Repair Experts in Bremen, OH

Your Ford Diesel Experts

At Unlimited Diesel Performance, we specialize in Powerstroke diesel engines, offering expert diagnostics, repairs, and maintenance to ensure your truck performs at its best. With decades of experience and a passion for diesel performance, we’ve built a reputation as the go-to shop for Powerstroke owners in Bremen, OH, and beyond.

We are proud to be known as THE Ford Diesel experts in our area. At Unlimited Diesel Performance, we believe that taking care of vehicles is only part of the equation—taking care of our clients is equally important. We take customer satisfaction seriously and ensure our clients feel valued every step of the way. That’s why we engrave key tags for every vehicle we service, complete with the VIN, license plate, and a QR code, making it easy to reschedule appointments through Steer.

Whether you drive a legendary 7.3L or a cutting-edge 6.7L, our team has the expertise and tools to handle any Powerstroke issue. From basic maintenance to complex engine rebuilds, we’re here to keep your truck running smoothly.

Our Commitment to Your Powerstroke Diesel Engine’s Performance

At Unlimited Diesel Performance, our mission is to fuel your passion for diesel performance. We strive to earn your trust and loyalty by combining unmatched expertise with exceptional customer service. Driven by a shared enthusiasm for all things diesel, we work hard to ensure every repair, upgrade, or product purchase is the right decision—made the first time, every time. Whether you need diagnostics, repairs, or performance enhancements for your Powerstroke engine, we’re committed to delivering positive results that exceed your expectations.

ford powerstroke repair. Diesel Repair shop in Bremen, OH, Unlimited Diesel Performance. Close-up of a Power Stroke V8 Turbo Diesel engine with coolant leaking from the radiator.

Powerstroke Diesel Engines We Service

We proudly work on Powerstroke diesel engines from 1994 and newer, delivering unmatched expertise and tailored services for every model.

7.3L Powerstroke (1994-2003)

The 7.3L Powerstroke is legendary for its rugged reliability and durability, making it one of the most beloved diesel engines ever produced. Known for its mechanical simplicity, this engine delivers consistent performance for heavy-duty applications, even decades later. It’s a favorite among enthusiasts for its ability to handle upgrades and modifications while maintaining its dependable nature.

6.0L Powerstroke (2003-2007)

The 6.0L Powerstroke brought increased power and torque, appealing to truck owners seeking enhanced performance for towing and hauling. This engine introduced advanced features like variable geometry turbochargers and complex high-pressure oil systems, offering excellent power delivery. Despite its known challenges, it remains a favorite among diesel enthusiasts for its performance potential when properly maintained.

6.4L Powerstroke (2008-2010)

The 6.4L Powerstroke set a new standard for power and refinement, offering one of the highest horsepower outputs of its time. It introduced twin turbochargers, delivering smoother power delivery and increased torque. This engine is also known for its quieter operation compared to earlier models, making it a more comfortable choice for drivers balancing work and daily use.

6.7L Powerstroke (2011-Present)

The 6.7L Powerstroke is Ford’s most advanced diesel engine yet, combining cutting-edge technology with unparalleled performance. Designed and built entirely in-house by Ford, it boasts a compacted graphite iron (CGI) block for reduced weight and increased strength. With exceptional power and fuel efficiency, this engine is a leader in the light-duty diesel market, delivering best-in-class towing and payload capabilities.

Powerstroke Fuel Injector Services

Fuel injectors are a critical component of your Powerstroke diesel engine’s performance, and at Unlimited Diesel Performance, we specialize in rebuilding injectors for 7.3L Powerstroke models. All others are diagnosed and replaced with quality Bosch or Alliant Power replacements. Whether you’re driving a 7.36.06.4 or 6.7 Powerstroke, we have the expertise and equipment to ensure your injectors operate at their best.

In-House Rebuilding for Superior Quality

Unlike many shops, we rebuild 7.3L Powerstroke injectors entirely in-house, giving us full control over quality and turnaround times. Using advanced tools like flow benches, each injector is tested to ensure it meets or exceeds factory standards. This process guarantees you receive injectors that perform reliably under the toughest conditions.

7.3 Powerstroke Injector Experts

The 7.3 Powerstroke injectors are a cornerstone of our injector services. With decades of experience and a refined rebuilding process, we address common issues like:

  • Debris Contamination: Caused by poor fuel quality or aging systems.
  • Wear and Tear: Leading to leaking nozzles and scored plungers and barrels.
  • Crank-No-Start Conditions: Often stemming from worn poppet valves and armature clearance problems.

Injector Expertise for Every Powerstroke Engine

In addition to our renowned expertise with 7.3 Powerstroke injectors, Unlimited Diesel Performance provides top-tier diagnostics and repairs across all Powerstroke models. Whether you drive a 6.0L6.4L, or 6.7L Powerstroke, we have the tools and experience to handle injector issues unique to each engine.

Comprehensive Fuel Injector Diagnostics

Our injector services go beyond rebuilding. We provide comprehensive diagnostics to pinpoint issues affecting fuel delivery, power output, and efficiency. This includes resolving:

  • Injector flow inconsistencies
  • Low fuel pressure impacting performance
  • Debris contamination from fuel system failures

Powerstroke Diesel Services We Provide

Our comprehensive Powerstroke services ensure your truck gets the care it deserves. Here are some of the services we offer:

Engine Diagnostics

Using the Snap-On Zeus scanner, along with Ford’s Integrated Diagnostic System (IDS) and Ford Diagnostic & Repair System (FDRS), we quickly and accurately pinpoint issues, saving you time and money. The Zeus also functions as a 4-channel oscilloscope, allowing us to verify electronic signals and diagnose complex system issues.

Emissions Diagnostics and Repairs

Modern Powerstroke engines, especially the 6.4L and 6.7L, come equipped with advanced emissions systems like SCR, EGR coolers, DEF systems, and DPFs. Our team diagnoses and resolves emissions issues, ensuring compliance and optimal engine performance.

Steering and Suspension Repairs

Smooth handling starts with a healthy steering and suspension system. We address common front-end issues like worn ball joints, tie rod ends, and shocks to ensure your Powerstroke stays stable and safe on the road.

Preventative Maintenance

Extend the life of your Powerstroke with routine maintenance. Our services include:

  • Full synthetic oil changes
  • Fuel, air, and cabin filter replacements
  • Coolant, brake, and transmission fluid services

We follow factory-recommended schedules to keep your truck running reliably.

Brake Repairs

A powerful truck needs powerful brakes. Whether you need rotor replacements or full-system inspections, our brake services keep your truck safe and responsive.

Electrical Repairs

We handle electrical diagnostics and repairs for Powerstroke trucks, including battery replacements, lighting system fixes, and module reprogramming to keep your truck’s systems running smoothly.

Diesel Engine Rebuilds

When repairs aren’t enough, our automotive machine shop specializes in Powerstroke engine rebuilds. We restore your engine to factory specifications with precision machining and top-quality components.

Custom Machine Shop Services

Our in-house machine shop allows us to rebuild engines, repair cylinder heads, and more for Powerstroke engines with unmatched precision.

Common Powerstroke Issues We Solve

Based on years of experience and expertise, we frequently see and repair the following issues with Powerstroke diesel engines:

7.3L Powerstroke

  • Fuel injector wear caused by debris or lack of lubrication
  • High-pressure oil pump failures, impacting performance
  • Air filter clip failures in early 1999 models
  • Crank-no-start issues, especially under certain temperature conditions

6.0L Powerstroke

  • Head gasket and EGR cooler failures leading to overheating or coolant leaks
  • Bad high-pressure oil pumps in early models
  • Faulty injectors and stuck turbo vanes from soot buildup
  • Lifter failures causing internal engine damage
  • Losing heat when coming to a stop due to head gasket or EGR issues

6.4L Powerstroke

  • Lifter failures and main bearing failure
  • Turbocharger problems, including loss of boost and power
  • Losing heat at idle, often tied to head gasket or EGR issues

6.7L Powerstroke

  • Failed CP4 injection pumps, which we resolve with S&S Diesel DCR pump conversions
  • Lifter failures causing significant internal damage
  • Main bearing failures leading to engine performance issues

General Issues Across All Powerstroke Engines

  • Crank-no-start problems due to various system failures
  • Systematic heat loss or inefficiency, often linked to head gasket or EGR system problems

Why Choose Us for Powerstroke Diesel Repairs?

Unlimited Diesel Performance stands out as Powerstroke experts because of:

  • Decades of Experience: We’ve been repairing Powerstroke engines since 2004, building a wealth of knowledge across all models.
  • In-House Expertise: From diagnostics to custom machining, we handle every aspect of your Powerstroke repair with precision.
  • Client-Centered Approach: Our team goes the extra mile to ensure you feel valued, from transparent communication to innovative tools like engraved key tags with QR codes for easy appointment scheduling.
  • Complete Transparency: Our Complete Vehicle Health Inspection provides detailed reports, photos, and videos of your truck’s condition.
  • Passion for Diesel Performance: We don’t just repair trucks; we’re enthusiasts who live and breathe Powerstroke engines.

Schedule Your Powerstroke Diesel Repair Today

When your Powerstroke engine needs expert care, trust the team at Unlimited Diesel Performance. Whether it’s routine maintenance or a major repair, we’ll ensure your truck delivers the performance and reliability you depend on.

Call us today at (740)-569-1319 or visit us at 408 Logan-Thornville Rd NE, Bremen, OH 43107. Let us help fuel your passion for Powerstroke performance!